1.Kucheka maturusi zvinhu
Zvishandiso zvakajairika mukukuya kwemidziyo zvinosanganisira: simbi inomhanya-mhanya, poda metallurgy yakakwirira-kumhanya simbi, simende carbide, PCD, CBN, cermet uye zvimwe superhard zvinhu.Maturusi ekumhanya esimbi anopinza uye ane kusimba kwakanaka, nepo carbide maturusi ane kuomarara kwakanyanya asi kusimba kwakashata.Kuwanda kwematurusi e-cemented carbide akanyanya kukwirira kupfuura iyo ye-high-speed simbi maturusi.Zvishandiso zviviri izvi ndizvo zvinhu zvikuru zvekudhirowa, maremers, milling cutters uye matepi.Kuita kwepoda metallurgy high speed simbi iri pakati pezvinhu zviviri zviri pamusoro, uye inonyanya kushandiswa kugadzira rough milling cutter uye tap.
Maturusi esimbi anomhanyisa haanzwe kudhumhana nekuda kwekusimba kwavo kwakanaka.Nekudaro, maturusi e carbide ane simende ane kuomarara kwakanyanya uye brittleness, anonzwa zvakanyanya kudhumhana, uye mupendero uri nyore kusvetuka.Naizvozvo, mukuita kugaya, zvinodikanwa kungwarira zvakanyanya nezvekushanda uye kuiswa kwesimende maturusi e-carbide kudzivirira kudhumhana pakati pezvishandiso kana kudonha kwemidziyo.
Nekuda kwekuti kurongeka kwematurusi esimbi ane spidhi kwakadzikira, zvinodiwa pakugaya hazvina kukwirira, uye mitengo yazvo haina kukwirisa, vagadziri vazhinji vanogadzira shopu dzavo dzematurusi kuti vazvikuya.Nekudaro, maturusi ecarbide akasimirirwa kazhinji anoda kutumirwa kunzvimbo yekukuya yekukuya.Zvinoenderana nenhamba dzenzvimbo dzakawanda dzekukuya maturusi, zvinopfuura 80% zvezvishandiso zvakatumirwa kunogadziriswa zvigadziriso zvesimende zvecarbide.
2. Kucheka Tool grinder
Nekuti mudziyo wemidziyo wakaoma kwazvo, unogona kungoshandurwa nekukuya.Maturusi akajairika anoshandiswa mukugadzira maturusi uye kukuya anosanganisira zvinotevera:
(1).Grooving muchina: kukuya groove kana kumashure kwechibhorani mabheti, kupera zvigayo uye mamwe maturusi.
(2).Angle grinder: kukuya conical top angle (kana eccentric back angle) yechibhorani.
(3) Muchina wekuchekesa: Gadzirisa lateral mupendero weiyo drill bit.
(4).Manual universal tool grinder: kukuya denderedzwa rekunze, groove, kumashure, kona yekumusoro, kumucheto, ndege, chiso chepamberi, etc. Inowanzoshandiswa kune zvishandiso zvine zviduku zvishoma uye chimiro chakaoma.
(5).CNC yekukuya muchina: kazhinji shanu-axis yekubatanidza, ine mabasa akatemerwa nesoftware.Inowanzo shandiswa pakukuya maturusi ane huwandu hukuru uye nepamusoro-soro zvinodiwa, asi zvisina kuoma, senge zvibooro, zvigayo, reamers, nezvimwewo. Vatengesi vakuru vezvigayo zvakadaro vanobva kuGermany, Switzerland, United States, Australia neJapan. .
3.Kukuya vhiri
(1).Abrasive particles
Kukuya vhiri abrasive zvimedu zvezvinhu zvakasiyana-siyana zvakakodzera kukuya zvishandiso zvezvinhu zvakasiyana.Zvikamu zvakasiyana zvechishandiso zvinoda akasiyana abrasive saizi kuti ive nechokwadi chekubatana kwakanakisa kwekudzivirira kwemupendero uye kunyatsoshanda.
Alumina: inoshandiswa pakukuya maturusi eHSS.Gumbo rekukuya rakachipa uye riri nyore kugadziridzwa kuita maumbirwo akasiyana ekukuya maturusi akaomarara (corundum).
Silicon carbide: inoshandiswa kugadzirisa CBN vhiri rekukuya uye dhaimondi rinokuya vhiri.
CBN (cubic boron carbide): inoshandiswa pakukuya maturusi eHSS.Mutengo wakakwirira, asi wakasimba.
Pasi rose, vhiri rekukuya rinomiririrwa neB, senge B107, apo 107 inomiririra saizi yeabrasive particle diameter.
Dhaimondi: Inoshandiswa pakukuya maturusi eHM.Inodhura asi inogara kwenguva refu.
(2).Shape
Kuti zvive nyore kukuya zvikamu zvakasiyana zvechombo, gumbo rekukuya rinofanira kuva nemhando dzakasiyana.Anonyanya kushandiswa ndeaya:
Parallel grinding vhiri (1A1): kukuya kumusoro kona, yekunze dhayamita, kumashure, nezvimwe.
Dished vhiri rekukuya (12V9, 11V9): kukuya spiral groove, huru uye yekubatsira yekucheka mipendero yekucheka kwekucheka, kuchekerera mupendero, nezvimwe.
Mushure mekunge gumbo rekukuya rakashandiswa kwenguva yakati, chimiro chayo (kusanganisira ndege, kona uye fillet R) inoda kugadziriswa.Gumbo rekukuya rinowanzo shandisa dombo rekuchenesa kubvisa machipisi akazadzwa pakati pezviyo zvinokurisa kuvandudza kugona kwegumbo rekukuya.
4.Kukuya mwero
Kana paine seti yakanaka yezviyero zvekukuya ndiyo chiyero chekuyera kana nzvimbo yekukuya inyanzvi.Muyero yekukuya, iwo tekinoroji maparamendi ekucheka kwezvishandiso zvakasiyana pakucheka zvinhu zvakasiyana zvinowanzotsanangurwa, kusanganisira kona yekurerekera, kona yekumusoro, kona yekumberi, kona yekumashure, chamfer, chamfer uye mamwe ma paramita (mune simende carbide bit. , maitiro ekupfuura kumucheto wekucheka anonzi "chamfer", uye hupamhi hwechamfer hune hukama nechinhu chinotemwa, kazhinji pakati pe0.03-0.5Mm uye 0.25Mm. inonzi "chamfer" Kambani yega yega yehunyanzvi ine miganho yayo yekukuya yakapfupikiswa nekufamba kwemakore.
Musiyano pakati peHM bit neHSS bit:
HSS bit: kona yekumusoro inowanzo 118 madhigirii, dzimwe nguva yakakura kupfuura 130 madhigirii;Chipande chinopinza;Zvinodiwa zvekunyatso (blade urefu musiyano, symmetry, circumferential runout) zvakaderera.Kune nzira dzakawanda dzekugadzirisa horizontal blade.
HM bit: kona yepamusoro inowanzoita madhigirii 140;Slot drills dzakatwasuka dzinowanzoita 130 madhigirii, uye matatu-kumucheto madhiri anowanzo 150 madhigirii.Iyo blade uye tip (pamucheto) haina kupinza uye inowanzopfuura, kana kunzi chamfer uye chamfer;Zvinoda kururama kwepamusoro.Iyo yakatwasuka blade inowanzochekwa kuita S-chimiro kuti ifambise chip kutyoka.
Kona yekumashure: Iyo yekumashure kona yeblade yakakosha kune chishandiso.Kona yekumashure yakakura kwazvo, uye blade iri nyore kusvetuka uye "kubaya";Kana iyo kona yekumashure yakanyanya kudiki, kupesana kuchave kwakanyanya uye kucheka kuchave kusingafadzi.
Iyo kona yekumashure yechishandiso inosiyana nezvinhu zvinotemwa uye mhando uye dhayamita yechishandiso.Kazhinji kutaura, kona yekumashure inoderera nekuwedzera kwedhayamita yemidziyo.Mukuwedzera, kana zvinhu zvinofanira kutemwa zvakaoma, kona yemashure ichava duku, kana zvisina kudaro, kona yemashure ichava yakakura.
5.Kucheka Zvishandiso zvekuona michina
Kucheka Zvishandiso zvekuona michina inowanzo patsanurwa muzvikamu zvitatu: chishandiso chekumisikidza chiridzwa, purojekita uye yepasirese chishandiso chekuyera chiridzwa.Chishandiso chekumisikidza chiridzwa chinonyanya kushandiswa kugadzirira gadziriro yezvishandiso (senge kureba) yeCNC michina senge machining nzvimbo, uye zvakare yekuona maparamendi akadai sekona, radius, nhanho kureba, nezvimwe;Basa repurojekita rinoshandiswawo kuona maparameters akadai sekona, radius, nhanho urefu, etc. Zvisinei, maviri ari pamusoro apa haagoni kuyera kumashure kwekona yechombo.Iyo yepasirese chishandiso chekuyeresa chiridzwa chinogona kuyera mazhinji ejometri paramita yechishandiso, kusanganisira iyo yekumashure kona.
Naizvozvo, iyo nyanzvi yekukuya nzvimbo yekuyeresa inofanirwa kunge yakashongedzerwa neyepasirese chishandiso chekuyeresa chiridzwa.Nekudaro, kune vashoma vatengesi vemidziyo yakadai, uye kune zvigadzirwa zveGerman neFrench pamusika.
6.Kukuya technician
Midziyo yakanakisa inodawo vashandi kuti vashande, uye kudzidziswa kwenyanzvi dzekukuya ndechimwe chezvakakosha zvinongedzo.Nekuda kweiyo yakadzokera kumashure indasitiri yekugadzira maturusi muChina uye kushomeka kwakakomba kwehunyanzvi hwekudzidzisa uye tekinoroji, kudzidziswa kwevashandi vekugadzira maturusi kunogona chete kugadziriswa nebhizinesi pacharo.
7. Mhedziso
Nemichina yekukuya, midziyo yekuyedza uye mamwe mahardware pamwe chete nezviyero zvekukuya, nyanzvi dzekukuya uye mamwe masoftware, kukuya kwezvishandiso zvematurusi kunogona kutanga.Nekuda kwekuoma kwechishandiso chekushandisa, iyo nyanzvi yekukuya nzvimbo inofanirwa kugadzirisa hurongwa hwekukuya zvinoenderana nekutadza fomu yechishandiso chekukuya, uye kuteedzera mashandisiro echishandiso.Inyanzvi yekukuya mudziyo inofanirwa kugara ichipfupisa ruzivo kuita kuti chishandiso chiri nani uye nehunyanzvi!
Nguva yekutumira: Feb-24-2023