Mukuita machining, kazhinji zvakaoma kushandisa maturusi akajairwa ekugadzira, saka kugadzirwa kwezvisina-standard maturusi kwakakosha pakugadzira.
Kushandiswa kwezvisina-standard zvishandiso mukucheka kwesimbi kunowanzoonekwa mukugaya, saka pepa iri rinonyanya kusuma kugadzirwa kwezvisina-standard zvishandiso mukugaya.
Nekuti kugadzirwa kwezvishandiso zvakajairika kunonangana nekucheka kweakajairika simbi zvikamu kana zvisiri-metallic zvikamu zvine huwandu hwakasiyana hwepamusoro, kana kuoma kweiyo workpiece kunowedzera nekuda kwekupisa kupisa, kana workpiece isimbi isina tsvina, yakanyanya. nyore kunamatira kune chishandiso, uye kune zvakare mamwe mamiriro apo iyo yekumusoro geometry yeworkpiece yakaoma kwazvo, kana iyo yakagadzirwa nemichina ine yakakwira roughness zvinodiwa, maturusi akajairwa haagone kusangana nezvinodiwa zvekugadzirisa.Naizvozvo, mukuita machining, zvinodikanwa kuita dhizaini yakanangwa yezvinhu zvechishandiso, iyo geometric chimiro chemupendero, iyo geometric angle, nezvimwe, izvo zvinogona kukamurwa kuita mapoka maviri: yakakosha kugadzirisa uye isiri-- special customization.
I.Zvisina-customized zvishandiso zvinonyanya kugadzirisa matambudziko anotevera: ukuru, kushata kwepamusoro, kushanda nesimba uye mutengo
(1).Dambudziko rekukura.
Iwe unogona kusarudza chishandiso chakajairwa nehukuru hwakafanana nehukuru hunodiwa, hunogona kugadziriswa nekuchinja kugaya, asi mapoinzi maviri anofanirwa kucherechedzwa:
1. Kusiyana kwehukuru hakufaniri kunge kwakakura, kazhinji kwete kupfuura 2mm, nokuti kana kusiyana kwehukuru kwakakura, kuchaita kuti groove chimiro chechishandiso ichinje, uye inokanganisa zvakananga chip space uye geometric angle;
2. Kana iyo yekupedzisira milling cutter ine kumucheto gomba inogona kukuyiwa pane yakajairika muchina chishandiso, mutengo wakaderera.Kana iyo keyway milling cutter isina mupendero gomba isingagone kukuyiwa pane yakajairwa muchina chishandiso, inoda kugayiwa pane yakakosha mashanu-axis yekubatanidza muchina chishandiso, uye mutengo uchakwira.
(2).Kushata kwepamusoro.
Izvi zvinogona kuwanikwa nekushandura geometric angle yemupendero.Semuenzaniso, kuwedzera dhigirii yekumberi uye kumashure makona kuchavandudza zvakanyanya kushata kwepamusoro kweiyo workpiece.Nekudaro, kana chishandiso chemuchina chemushandisi chisina kuomarara zvakakwana, zvinogoneka kuti mupendero wakapusa unogona kuvandudza kushata kwepamusoro panzvimbo.Ichi chikamu chakaoma zvikuru, uye mhedziso inogona kutorwa chete mushure mekuongororwa kwenzvimbo yekugadzirisa.
(3).Efficiency uye mari nyaya
Kazhinji, zvisiri-yakajairwa maturusi anogona kusanganisa akati wandei kuita chinhu chimwe chete, chinogona kuchengetedza chishandiso chekuchinja nguva uye nguva yekugadzirisa, uye nekuvandudza zvakanyanya kubuda zvakanaka!Kunyanya kune zvikamu uye zvigadzirwa zvakagadziriswa mumabheji, mutengo wakachengetwa wakakura kwazvo kupfuura mutengo wechishandiso pachayo;
II Zvishandiso zvinoda kugadziriswa zvinonyanya kugadzirisa matambudziko matatu: chimiro chakakosha, kusimba kwakakosha uye kuoma, uye yakakosha chip kubata uye chip yekubvisa zvinodiwa.
(1).Iyo workpiece inofanirwa kugadziriswa ine yakakosha chimiro zvinodiwa.
Semuyenzaniso, kurebesa turusi inodiwa machining, wedzera magumo zino reverse R, kana inokosha taper angle zvinodiwa, kubata chimiro zvinodiwa, mupendero kureba dimension control, etc. achiri nyore kugadzirisa.Chinhu chimwe chete chinofanira kucherechedzwa ndechekuti kugadziriswa kwezvisina-standard zvishandiso kwakaoma.Naizvozvo, mushandisi haafanire kuteedzera zvakanyanya kurongeka kana ichigona kusangana nezvinodiwa zvekugadzirisa.Nekuti yakakwirira chaiyo pachayo inoreva kudhura kwakanyanya uye njodzi yakanyanya, izvo zvinokonzeresa tsvina isingakodzeri kusimba rekugadzira uye mutengo weiyo.mugadziri.
(2).Iyo yakagadzirwa workpiece ine yakakosha simba uye kuoma.
Kana iyo workpiece yakanyanyisa, simba uye kuoma kwakakwirira, uye chigadziro chekushandisa hachigoni kutemwa, kana chigadziro chekunamatira chakaoma, chinoda zvinodiwa zvakakosha zvekushandisa.Mhinduro yakajairika ndeyekusarudza maturusi emhando yepamusoro-giredhi, senge cobalt-ine yakakwira-kumhanya simbi maturusi ane kuomarara kwekucheka zvakadzimirwa uye zvakadzikama workpiece zvinhu, uye emhando yepamusoro simende maturusi ecarbide anogona kushandiswa kugadzira yakakwirira-kuoma zvinhu, uye kunyange kugaya kunogona kushandiswa pachinzvimbo chekukuya.Zvechokwadi, kunewo mamwe maitiro anokosha.Semuenzaniso, kana uchigadzira zvikamu zvealuminium, pane rudzi rwechishandiso chinonzi superhard chishandiso pamusika, icho chisiri chakakodzera.Kunyangwe zvikamu zvealuminium kazhinji zvakapfava uye zvichigona kunzi zviri nyore kugadzirisa, iyo inoshandiswa kune superhard chishandiso ichokwadi aruminiyamu yakakwirira-kumhanya simbi.Ichi chinhu chakanyanya kuoma kupfuura yakajairwa yakakwira-kumhanya simbi, asi inokonzeresa hukama pakati pezvinhu zvealuminium paunenge uchigadzira zvikamu zvealuminium, Ita kuti chishandiso chipfeke zvakanyanya.Panguva ino, kana iwe uchida kuwana hunyanzvi hwepamusoro, unogona kusarudza cobalt yakakwirira-kumhanya simbi panzvimbo.
3. Iyo workpiece inofanirwa kugadziriswa ine zvakakosha zvinodiwa zvekubata chip uye kubvisa chip.
Panguva ino, nhamba shoma yemazino uye yakadzika chip inobata groove inofanira kusarudzwa, asi iyi dhizaini inogona kushandiswa chete kune zvinhu zviri nyore kugadzirisa, senge aluminium alloy.Kune matambudziko mazhinji anofanirwa kucherechedzwa mukugadzirisa
dhizaini uye kugadzirwa kwezvisiri-yakajairwa maturusi: iyo geometric chimiro chechishandiso chakanyanya kuoma, uye chishandiso chinowanzo kukotama, deformation, kana kushushikana kwenzvimbo panguva yekupisa kupisa.Naizvozvo, kutarisisa kunofanirwa kubhadharwa kudzivirira zvikamu zvinokonzeresa kushushikana mupfungwa panguva yekugadzira, uye kune zvikamu zvine dhayamita yakakura shanduko, bevel shanduko kana nhanho dhizaini inofanirwa kuwedzerwa.Kana chiri chimedu chakatetepa chine hurefu hwakakura uye dhayamita, chinoda kuongororwa uye kutwasanudzwa nguva yese yakadzimwa uye kudzikamiswa mukupisa kwekupisa kudzora deformation uye kupera kwayo.Izvo zvinhu zvechishandiso zvine brittle, kunyanya iyo yakaoma alloy, iyo inoita kuti chishandiso chitsemuke kana uchisangana nekudedera kukuru kana kugadzirisa torque mukuita.Izvi kazhinji hazvikonzere kukuvadzwa kukuru mukushandisa maturusi akajairwa, nekuti chishandiso chinogona kutsiviwa kana chatyoka, asi mukushandisa maturusi asiri-standard, mukana wekutsiva idiki, saka kana chishandiso chaputsika, Matambudziko akatevedzana, akadai sekunonoka kuburitsa, anozokonzera kurasikirwa kukuru kumushandisi.
Zvose zviri pamusoro zvakanangana nechombo pachacho.Muchokwadi, kugadzirwa kwezvisina-standard zvishandiso hazvisi nyore.Ichi chirongwa chakarongeka.Chiitiko chedhipatimendi rekugadzira remugadziri uye kunzwisiswa kwemamiriro ekugadzirisa emushandisi anozokanganisa dhizaini uye kugadzirwa kwezvisina-standard maturusi.Maitiro ekugadzirisa uye ekuona edhipatimendi rekugadzira remugadziri anozokanganisa kurongeka uye geometric angle yezvisina-standard maturusi.Kudzokororwa kunodzokororwa kushanya, kuunganidza data uye ruzivo rwedhipatimendi rekutengesa remugadziri zvichakanganisawo kuvandudzwa kwezvisina-standard maturusi, ayo achaita basa rakasimba mukubudirira kwemushandisi mukushandisa zvisiri-standard zvishandiso.Non-standard tool chinhu chakakosha chinogadzirwa maererano nezvinodiwa zvakakosha.Kusarudza mugadziri ane ruzivo rwakapfuma kunochengetedza nguva yakawanda uye simba kumushandisi.
Nguva yekutumira: Feb-23-2023